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Rollomatic Laser-Cutting System Machines Large PCD Tools | Modern Machine Shop

The LaserSmart 810XL features a powerful laser source that has been designed for PCD tools and other ultra-hard materials up to 12" in diameter.

Rollomatic’s LaserSmart 810XL laser cutting machine features a powerful laser source that has been designed for larger-diameter polycrystalline diamond (PCD) tools and other ultra-hard materials up to 12" in diameter, a total length of 14" and a total load capacity of 33 lbs. Automated Cutting

Rollomatic Laser-Cutting System Machines Large PCD Tools  |               Modern Machine Shop

This machine is built to address the profile cutting and ablation of diamond tooling in the larger-diameter range, as well as tools with a Monoblock adaptor. Typical application fields for this machine are the woodworking, automotive and aerospace industries.

According to Rollomatic, the 810XL achieves surface finishes as low as Ra 40 nanometers; features a patented axis configuration; produces crisper and sharper cutting edges compared to conventional laser machines; and provides 30% faster feedrates compared to conventional laser machines.

The machine includes a software based on the Rollomatic’s 510 and 510femto models. It is said to easily interpret 3D files and data entry while communicating with the operator and the machine systems. Additionally, the software provides automatic blank detection, calculation of the tool structure and application of the dxf files to the blanks.

The 810XL features six internal cameras to assist the operator in quick setup and efficient production. It is said to enable high repeatability and near-zero total indicator runout (TIR) in conjunction with in-process measuring; it can also produce precise cylindrical margins on any tool size.

Mazak Optiplex 3015 Neo is a 2D fiber laser-cutting system designed for increased control of beam shape and diameter.

The potential benefits of using waterjet technology to produce parts or part features smaller than 300 microns are compelling. Developers and researchers are getting close to breaking the barriers that stand in the way of micromachining in the 150- to 200-micron range and below.

Rollomatic Laser-Cutting System Machines Large PCD Tools  |               Modern Machine Shop

Automatic Laser Welding Machine Rollomatic’s LaserSmart LS510 cutting and ablation machine is designed to produce sharp corner radii in hard materials like PCBN material.